Detailed Introduction of on-line Defect Detector for Non-woven Fabrics

Precision spectrum measurement and control non-woven online defect detector detects product surface quality in real time - at present, with the improvement of supporting infrastructure in China and the accumulation of technology and capital, all walks of life have higher and higher demand for industrial automation and intelligence using image and machine vision technology. In recent years, domestic enterprises have made bold attempts in the field of image and machine vision technology, and gradually began the application of industrial field. Wuxi precision spectrum measurement and control is to further study the surface defect detection system for this site, which has been widely used in many fields and has been widely praised!

The precision spectrum measurement and control non-woven fabric online defect detector can carry out 7 * 24-hour high-speed and high-precision online detection of surface defects on the high-speed non-woven fabric production line. It can automatically detect and alarm mosquitoes, black spots, impurities, foreign matters, stains, slurry and other defects that affect the product quality in the later stage. While improving the product quality, Save labor costs and improve the competitiveness of enterprise products. Fine spectrum measurement and control non-woven fabric surface defect online detection system has been recognized by more and more non-woven fabric enterprises. It has become an indispensable part of high-speed and high-quality production. It has a good reputation in the same industry and is in a leading position.

Technical parameters of on-line defect detector for fine spectrum measurement and control non-woven fabric

Test object: detection of cloth surface defects and defects in the production process of spunbonded, Spunlaced, hot binding, chemical bonding, hot air and other non-woven materials

Detection speed: max. 800 m / min

Detection width: it can adapt to any width (multiple cameras can be combined)

Detection accuracy: 0.1mm-0.5mm

Test content: surface defects of non-woven materials (stains, holes, melting points, bright spots, insects, etc.)

Processing methods: screenshot audible and visual alarm, automatic defect classification, automatic recording position, automatic image saving and retrieval;

Inspection Summary: the system automatically generates non-woven coil quality report and defect distribution chart.

Function of fine spectrum measurement and control non-woven online defect detector:

(1) Accurate defect map (x, y coordinates) positioning display module;

(2) Automatic audible and visual alarm, and display the defect images of the current, front and rear 10 defects;

(3) Real time defect information display, recording the type, area (diameter), transverse and longitudinal position of the current defect;

(4) The product basic information module records the product batch number, model, specification, shift number, operator and other information (the user can modify it according to the production situation);

(5) Real time detection meters, detection meters and alarm information display;

(6) The automatic classification of defects is realized according to the characteristics of defect area, shape and gray scale difference;

(7) Automatic alarm of periodic and continuous defects;

(8) Automatically generate the product defect record of each roll of products, and users can query directly according to the batch number;

(9) Automatically change the roll and automatically print the quality report of each roll of product information;

(10) Automatic statistics, saving, query, calling and printing of detection history;

(11) Long time and large capacity history storage;

(12) Automatic linkage and remote technical service of production line;

Note: software functions can be customized and developed according to different requirements of users.

The precision spectrum measurement and control non-woven online defect detector is designed, developed and manufactured in full accordance with the specific conditions of domestic non-woven products. Among them, the system's self-conscious automatic algorithm is our highlight and advantage (the core team with many years of experience in visual inspection in the UK) - the application of this computer analysis algorithm technology can detect / accumulate more product defects through artificial intelligence memory and automatic learning mechanism, The higher the accuracy of defect detection by machine vision, the faster the detection speed will be. The system also has the function of automatically cleaning the cache to ensure the stable and smooth operation of the system.